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FLOUR PACKAGING LINE

From Pouch to Case to Pallet

Our flour packaging line consists of two ROO-100 Pre-Made Pouch Fill & Seal Machines, two TT-1200 Top-Load Case Packers, and one Tetristack Robotic Palletizer. The raw product (almond and other powdered flours) is measured with the help of a vibratory weigh scale and funneled into a pouch. After the pouch has been sealed and discharged, it is transferred to the case-packing section of the packaging line. Pouches are collated and loaded into a case by a robotic pick-and-place device with a custom EOAT designed to handle pouches. Sealed cases are transferred to a palletizing section, where a Fanuc robot arranges the cases on the pallet in the desired pattern. The pallet is released from a high capacity pallet magazine and dispenser. The robot picks the pallet pad from a separate magazine and assigns it to the pallet. Cases form a row on the conveyor, the robot picks them up and places them on a pallet. When the first layer of cases is formed, the robot inserts a tier sheet and repeats the process until the pallet is full.

FLOUR PACKAGING LINE

From Pouch to Case to Pallet

Our flour packaging line consists of two ROO-100 Pre-Made Pouch Fill & Seal Machines, two TT-1200 Top-Load Case Packers and one Tetristack Robotic Palletizer. The raw product (almond and other powdered flours) is measured with the help of a vibratory weigh scale and funneled into a pouch. After the pouch has been sealed and discharged, it is transferred to the case-packing section of the packaging line. Pouches are collated and loaded into a case by a robotic pick-and-place device with a custom EOAT designed to handle pouches. Sealed cases are transferred to a palletizing section, where a Fanuc robot arranges the cases on the pallet in the desired pattern. The pallet is released from a high capacity pallet magazine and dispenser. The robot picks the pallet pad from a separate magazine and assigns it to the pallet. Cases form a row on the conveyor, the robot picks them up and places them on a pallet. When the first layer of cases is formed, the robot inserts a tier sheet and repeats the process until the pallet is full.

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FLOUR PACKAGING SIMULATION

Nortech Packaging - Flour Packaging Integrated System - Ortho Top View

FLOUR PACKAGING LINE VIDEO

Nortech Packaging - Flour Packaging Integrated System - Ortho Top View

POUCH TO PALLET PACKAGING PROCESS

ROO 100 Flour Pouch Packaging Nortech Packaging

Pouch Packaging

The ROO-100 Pre-Made Pouch Fill & Seal Machine fills the pouch with flour and seals it.

Flour Packaging Integrated System TT-1200 Case Packer Nortech Packaging

Case Packing

The TT-1200 Case Packer collates the pouches, places them in a case and seals the case.

Flour Packaging Integrated System Palletizing Nortech Packaging

Palletizing

Tetristack Robotic Palletizers receives the cases and places them on a pallet in a desired pattern.

Flour Vertical Cartoner Machine Nortech Packaging

FLOUR IN CARTON?

NOT A PROBLEM!

 

If you primarily pack your flour product in a lined carton, we also
have a solution for you! Instead of a pouch filling machine, we
can integrate our TT-400 vertical cartoner featuring auger filler
for non-free-flowing powder products.

The TT-400 cartoning machine is suitable for lined cartons – a
substitute for cumbersome and outdated bag-in-box formatting.
TT-400 for lined cartons can prepare the liner, seal the bottom
liner, fill the box, and seal the top liner. Besides that, it can reach
a speed of 200+ cartons per minute.

ROO-100 Pouch Fill and Seal Machine

Machine Pitch10”
Speed40 pouches per minute
DimensionsL: 160”, W:54”, H:57”
Pouch Size RangeWidth: 4-16”, Height:6-21”, Gusset:0-6”
ControlsA. B. Compact Logic, A.B. PanelView HMI
Input Voltage240-480 V
Input Air70-90 PSI

TT-1200 Top Load Case Packer

TypeTop Load Case Packer
SpeedUp to 20 CPM
Min. Case Size6″ x 4″ x 3″
Max. Case Size18″ x 12″ x 12″
Case LoadingManual, Robotic, with Collation System
Case ClosingTape and/or Hot-melt Glue
DimensionsWidth: 100″ Length: 168″ Height: 79″

TETRISTACK Robotic Case Palletizer

General OptionsSlip/tier-sheet rack, Zero pressure product in-feed conveyor,
Full line integration service
Product In-feed OptionsCase erection, Case loading, Case sealing, Case closing, Labeling, Check weighing
End Effector OptionsPail tool, Clamp tool, Fork tool, Case/bag tool, Vacuum tool
Pallet OptionsBuffer conveyors, Stretch wrapper, Pallet Dispenser, Slip Sheet Dispenser

ROO-100 Pouch Fill and Seal Machine

Machine Pitch10”
Speed40 pouches per minute
DimensionsL: 160”, W:54”, H:57”
Pouch Size RangeWidth: 4-16”, Height:6-21”, Gusset:0-6”
ControlsA. B. Compact Logic, A.B. PanelView HMI
Input Voltage240-480 V
Input Air70-90 PSI

TT-1200 Top Load Case Packer

TypeTop Load Case Packer
SpeedUp to 20 CPM
Min. Case Size6″ x 4″ x 3″
Max. Case Size18″ x 12″ x 12″
Case LoadingManual, Robotic, with Collation System
Case ClosingTape and/or Hot-melt Glue
DimensionsWidth: 100″ Length: 168″ Height: 79″

TETRISTACK Robotic Case Palletizer

General OptionsSlip/tier-sheet rack, Zero pressure product in-feed conveyor,
Full line integration service
Product In-feed OptionsCase erection, Case loading, Case sealing, Case closing, Labeling, Check weighing
End Effector OptionsPail tool, Clamp tool, Fork tool, Case/bag tool, Vacuum tool
Pallet OptionsBuffer conveyors, Stretch wrapper, Pallet Dispenser, Slip Sheet Dispenser
Flour Packaging Integrated System

SINGLE SOURCE SUPPLY

For all packaging requirements

 

Since Nortech Packaging has acquired Tishma Technologies, integrated systems are becoming our standard. Our pouch machines, cartoners, bundlers, case packers, and robotic palletizers will allow our customers a single source supply for the full end of line packaging requirements. This way, all your packaging needs are being catered by one, reliable partner who will make sure that all your equipment is compatible. The journey of a product through a supply chain can be complicated, and Nortech Packaging and Tishma Technologies are with you every step of the way.

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